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Oct 29 2018018332In this final stage of crushing twelve 84 Hydrocones crush the ore into a 189 feed for the grinding mills By feeding the primary grinding mills with particles smaller than half an inch we make sure that the grinding media inside the mills can break the ore efficiently reducing the amount of recirculating feed he explains.
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Pellets that are too large or small are redirected to the disks while the ones of the right size are sent to the last stage hardening To do this the brittle pellets also called green pellets are baked in one of the two large furnaces at a temperature of 1300 degrees Celsius.
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Pellets that meet the necessary standards are conveyed to the pellet stockpile which holds about 30 000 tons Pellet Loadout and Shipping The pellets are now ready for shipping by train to customers or to ore docks They are sent to blast furnaces and steel mills where they will be turned into finished steel A trainload of iron ore pellets.
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If the ore is a Hematite ore coke or anthracite coal can be added to the mix to work as an internal fuel to help fire the pellets This mixture is blended together in a mixer and fed to balling discs or drums to produce green pellets of size typically about 9 16mm.